6 October 2025
New study shows: Local dry-out of pores and the formation of resistive intermediate layers at critical electrolyte amounts is the cause of “cell death”.
Researchers at Helmholtz Institute Münster (HI MS) of Forschungszentrum Jülich and the MEET Battery Research Center at the University of Münster have gained fundamental insights into the causes of capacity loss in lithium metal batteries in a collaborative project. The reason for premature cell failure is the formation of a resistive interphase on the anode, in particular at low electrolyte amounts: Even after so-called “cell death”, there is still enough electrolyte present in the rest of the cell to maintain sufficient ionic conduction.
The study shows that small amounts of electrolyte dry-out in the pores of the lithium electrode is crucial. This reduces the electrochemically active surface area, which increases the local current density. The effect promotes the uneven deposition of moss-like lithium (High Surface Area Lithium, HSAL). A resulting resistive intermediate layer of inactive SEI (Solid Electrolyte Interphase) and dead lithium drastically increases cell resistance, leading to accelerated capacity loss. Consequently, re-adding electrolyte after the end-of-life does not restore the capacity; but replacing the lithium anode does.
While the dry-out of the electrolyte and the formation of dry pores had already been described in the literature, the study provides the first evidence that it is precisely this mechanism, in combination with HSAL formation and resistive interphases, that decisively determines cell death – and not electrolyte depletion itself.
This opens up new perspectives for the targeted development of electrolyte solutions for lithium metal batteries. The aim is to achieve an optimal balance between sufficient lithium passivation and a stable electrolyte quantity in order to optimize the compromise between energy density and the service life of future high-energy batteries.
Lithium metal batteries are considered a promising addition to the lithium-ion batteries that dominate the market today. Thanks to the significantly higher gravimetric and volumetric capacity of lithium metal as an anode material, they offer potential for powerful energy storage in a compact design. A detailed understanding of the underlying degradation mechanisms is therefore crucial for developing tailor-made and long-lasting electrolyte solutions.
Interdisciplinary cooperation was crucial in elucidating the complex interactions in lithium metal cells. While the MEET Battery Research Center contributed its expertise in the field of materials, Helmholtz Institute Münster focused on the properties of liquid electrolytes. Together, they succeeded in deciphering the causes of accelerated cell death. Building on these findings, further joint projects are already planned with the aim of investigating additional failure mechanisms and developing technical solutions.
Origin of Faster Capacity Fade for Lower Electrolyte Amounts in Lithium Metal Batteries: Electrolyte “Dry-Out”?
Dominik Weintz, Lukas Stolz, Marlena M. Bela, Robert T. Hinz, Martin Winter, Markus Börner, Isidora Cekic-Laskovic, Johannes Kasnatscheew
Advanced Energy and Sustainability Research (2025), DOI: 10.1002/aesr.202500233
